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5/13/21

Innovation

Fleet of ships serving Vale receives first ore carrier in the world equipped with rotor sails

With a project led by the company, the installation of the technology improves efficiency and reduces carbon emissions

As of next days, the fleet of ships serving Vale will include the first large ore carrier in the world equipped with rotor sails. The VLOC (Very Large Ore Carrier) is a Guaibamax, with 325,000 tons of capacity. There are five sails installed along the vessel that will allow a gain in efficiency of up to 8% and a consequent reduction of up to 3,400 tons of CO2 equivalent per ship per year. If the pilot proves efficient, it is estimated that at least 40% of the fleet will be able to use the technology, which would result in a reduction of almost 1.5% of Vale's annual iron ore maritime transport emissions.

Rotor sails are cylindrical rotors, four meters in diameter and 24 meters high - equivalent to a seven-story building. During operation, the rotors rotate at different speeds, depending on the environmental and operational conditions of the ship, to create a pressure difference in order to move the ship forward, due to a phenomenon known as the Magnus effect.

With Vale as project leader, the installation of the technology, provided by Finnish manufacturer Norsepower, had the partnership of Korean shipowner Pan Ocean to apply it in one of its VLOCs at Vale's service. The Chinese design company Shanghai Ship and Design Research Institute (SDARI) was responsible for vessel design and integration with sail. The Chinese shipyard New Times Shipbuilding built the ship already adapted to receive the sails, which were installed at another shipyard, PaxOcean Engineering Zhoushan, also located in China. The Guaibamax is leaving China in the next days for Brazil, where it will receive the first shipment of iron ore at one of Vale's ports in the country. On average, the trip takes 40 days.

"Our naval engineering team has been studying the use of wind propulsion technology for our business since 2016. With the Ecoshipping program we have developed several cooperation partnerships with ITV (Vale Institute of Technology), universities and laboratories in Brazil and Europe. For this project, the purpose was to evaluate the best operating conditions of rotor sails in our contracted fleet, and also validate the gains of this technology in terms of reducing fuel consumption and CO2 emissions," explains Vale's s shipping technical manager, Rodrigo Bermelho.

 

Media Relations Office - Vale
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